title: Crash Test & Car Safety

 

Extreme Speed

 

 

photo: vintage racing car
Image: Goodwood archive

 

Racing cars have always been built for speed but their design has changed radically.

Formula 1 racing cars are capable of speeds in excess of 200mph. They need to pass the strictest of safety tests.

Roll over the image below or click for a text description to see the safety features in a modern racing car.

diagram: racing car

Carbon-fibre composites: strong and light front wheels fuel tank telemetry the driver sits in  safety cell engine, gearbox and rear wheels

 

 

 

 

 

 

 

 

 

The racing car's composite carbon fibre body shell combines strength and lightness.

Carbon fibres are woven into a roll of carbon cloth which are cut out and layered in to a mould to make the required component. To make the driver safety cell, there will be five layers of cloth on either side of a honeycomb filling. This gives it enormous strength.

The fabric is impregnated with a resin. The moulded sheets are baked under high pressure in an oven and the resin binds all the fibres together to form the hard, tough carbon-fibre component.

Carbon-fibre is 5 times lighter than steel and 2 times stronger. It can be formed into complex shapes but it is very expensive and must be scrapped after an accident.

 

 

 

photo: carbon fibre car nose cone
Carbon fibre nose cone from Reynard Indy Car.

Racing cars produce about 10 times the power of a family car but weigh only about half as much. Carbon-fibre allows the chassis to be made to weigh around 35kg.